Wilkins Water Control Products

Pressure Relief & Pressure Sustaining Valve Troubleshooting

 
Symptom Probable Cause Remedy
Main valve won't open Inlet pressure below setting of pilot valve Reset pilot valve. If change in setting is from tampering, seal cap with wire and lead seal
Pilot valve stuck closed mineral deposit or foreign material between disc retainer and power unit body Disassemble control and clean
Pilot valve diaphragm ruptured or diaphragm nut loose. Water coming out of the vent hole in cover Disassemble and replace diaphragm. Tighten nut.
Main valve stuck closed. Mineral buildup on stem. Stem damaged. Disassemble main valve, clean parts and/or replace damaged part. Check downstream and cover isolation valves are open.
Main valve won't close Inlet pressure above setting of pilot valve Reset pilot valve.
Clogged needle valve or strainer Disassemble and clean.
Pilot valve stuck open. Mineral deposit or foreign material under disc retainer or under diaphragm assembly. Disassemble and clean.
Main valve stuck open. Mineral buildup on stem. Foreign material between seat and disc assembly. Disassemble and clean.
Main valve diaphragm worn Disassemble and replace.
Valve leaks continuously Pilot valve disc worn out. Disassemble and replace.
Main valve disc worn or small pin hole in main valve diaphragm Disassemble and replace.
Set point too close to inlet pressure Reset CRL pilot
 

Click below for installation and maintenance sheets:

ZW105 Installation and Maintenance sheet